ix ys po we r efficiency through t e chnolog y 600v genx3? igbts next genera ti on 600v igbts for power conv ersi on applica tions ixys extends its genx3 tm insulated gate bipolar transistor (igbt) product line to 600 volts. these new igbts are manufactured using ixys state-of-the-art genx3 tm igbt process and utlize ixys advanced punch-though (pt) technology, tailored to provide higher surge current capabilites, lower saturaton voltages, and lower switching losses. to accommodate optmum part selecton, designers have a choice in selectng between three sub-classes denoted a3, b3, and c3. these classifcatons allow designers to dial in the best compromise between statc (conducton) and dynamic (switching) losses, improving over-all system efciency in a variety of power conversion applicatons by balancing critcal requirements such as switching frequency, efciency, and cost structure. the a3-class are optmized for low saturaton voltage v(sat) and are well suited for applicatons requiring switching frequencies up to 5khz. similarly, the b3-class ofers low saturaton voltages, but is optmized to accommodate applicatons that require medium speed switching operaton from 5khz to 40khz. the c3-class is optmized for high speed switching operaton from 40khz to 100khz and resonant switching operaton of up to 400khz. ixys 600v genx3 tm igbts are ofered in various standard packages, including the full gamut of surface mount and discrete packages with current ratngs from 36 amperes to 210 amperes. furthermore, some devices will be ofered in plus and isoplus isolated packages, featuring ul recognized 2500v isolaton and superior thermal performance. co-packed variants of these new devices are available with ixys hiperfred tm ultra-fast recovery diodes providing exceptonal fast recovery and sof switching characteristcs. these igbts are designed to achieve the optmal soluton in applicatons such as power inverters, ups, motor drives, smps, pfc, batery chargers, welding machines, lamp ballasts, inrush current protecton circuits and dc choppers. january 2009 new produc t b rief www.ixys.com o ver view
bond wires leads copper copper solder ceramic dcb chip mould p art number vces (v) ic @ tc = 110 o c (a) vce (sat) t j = 25 o c (v) ti typ (ns) eof typ (mj) rthjc ( o c/w) p ackage ixgp36n60a3 600 36 1.4 325 3 0.56 to-220 ixgh36n60a3 600 36 1.4 325 3 0.56 to-247 ixgh36n60a3d4 600 36 1.4 325 3 0.56 to-247 ixga36n60a3 600 36 1.4 325 3 0.56 to-263 ixgr64n60a3 600 47 1.35 222 3.28 0.62 isoplus247 ixgp48n60a3 600 48 1.35 224 2.9 0.42 to-220 ixgh48n60a3 600 48 1.35 224 2.9 0.42 to-247 ixgh48n60a3d1 600 48 1.35 224 2.9 0.42 to-247 ixga48n60a3 600 48 1.35 224 2.9 0.42 to-263 ixgr72n60a3 600 52 1.35 250 3.5 0.62 isoplus247 ixgr72n60a3u1 600 52 1.35 250 3.5 0.62 isoplus247 ixgh64n60a3 600 64 1.35 222 3.28 0.27 to-247 ixgt64n60a3 600 64 1.35 222 3.28 0.27 to-268 ixgh72n60a3 600 72 1.35 250 3.5 0.23 to-247 ixgh72n60a3 600 72 1.35 250 3.5 0.23 to-247 ixgt72n60a3 600 72 1.35 250 3.5 0.23 to-268 ixgx120n60a3 600 120 1.35 260 6.6 0.16 plus247 ixgn120n60a3 600 120 1.35 260 6.6 0.21 sot-227b ixgn120n60a3d1 600 120 1.35 260 6.6 0.21 sot-227b ixgk120n60a3 600 120 1.35 260 6.6 0.16 to-264 ixgn320n60a3 600 170 1.25 740 na 0.17 sot-227b ixgn400n60a3 600 190 1.25 270 na 0.15 sot-227 ixgx320n60a3 600 210 1.25 740 na 0.125 plus247 ixgk320n60a3 600 210 1.25 740 na 0.125 to-264 600v genx3 tm (a 3) igbts s ummary table i soplus tm packages with internal alumina dcb isolaton* a3-class n u ltra low v(sat) igbts n up to 5khz the switching and conducton losses for the a3-class are optmized for sub-5khz switching frequency applicatons. performance improvements for this classifcaton include up to a 16% reducton in saturaton voltage vce(sat) compared to prior generaton product. provides 2500v, ul recognized isolaton with superior thermal performance (e153432). ? improves termperature and power cycling capability. ? cost efectve clip mountng. ? * ixys patented packages, patent no. 6,404,065 * for informaton regarding ixys isoplus packages, visit htp://www.ixys.com/ixan0022.pdf
p art number vces (v) ic @ tc = 110 o c (a) vce (sat) t j = 25 o c (v) ti typ (ns) eof typ (mj) rthjc ( o c/w) p ackage ixgr48n60b3 600 27 2.1 116 0.66 0.83 isoplus247 ixgr48n60b3d1 600 27 2.1 116 0.66 0.83 isoplus247 ixgh36n60b3d1 600 36 1.8 100 0.8 0.5 to-247 ixgh36n60b3d4 600 36 1.8 100 0.8 0.5 to-247 ixgp48n60b3 600 48 1.8 116 0.66 0.42 to-220 ixgh48n60b3d1 600 48 1.8 116 0.66 0.42 to-247 ixgh48n60b3 600 48 1.8 116 0.66 0.42 to-247 ixga48n60b3 600 48 1.8 116 0.66 0.42 to-263 ixgh56n60b3d1 600 56 1.8 95 1.05 0.375 to-247 IXGX64N60B3D1 600 64 1.8 88 1 0.27 plus247 ixgh64n60b3 600 64 1.8 88 1 0.27 to-247 ixgk64n60b3d1 600 64 1.8 88 1 0.27 to-264 ixgt64n60b3 600 64 1.8 88 1 0.27 to-268 ixgx72n60b3h1 600 72 1.8 92 1 0.23 plus247 ixgh72n60b3 600 72 1.8 92 1 0.23 to-247 ixgk72n60b3h1 600 72 1.8 92 1 0.23 to-264 ixgt72n60b3 600 72 1.8 92 1 0.23 to-268 ixgl200n60b3 600 90 1.5 183 2.9 0.31 isoplus264 ixgh90n60b3 600 90 1.8 148 1.37 0.19 to-247 ixgx120n60b3 600 120 1.8 145 3.5 0.16 plus247 ixgk120n60b3 600 120 1.8 145 3.5 0.16 to-264 aa ixgb200n60b3 600 200 1.5 183 2.9 0.1 plus264 ixgn200n60b3 600 200 1.5 183 2.9 0.15 sot-227b p art number vces (v) ic @ tc = 110 o c (a) vce (sat) t j = 25 o c (v) ti typ (ns) eof typ (mj) rthjc ( o c/w) p ackage ixgr48n60c3d1 600 26 2.7 38 0.23 1 isoplus 247 ixgp30n60c3 600 30 3 47 0.09 0.56 to-220 ixgh30n60c3d1 600 30 3 47 0.09 0.56 to-247 ixga30n60c3 600 30 3 47 0.09 0.56 to-263 ixgr72n60c3d1 600 35 2.7 55 0.48 0.62 isoplus 247 ixgp48n60c3 600 48 2.5 38 0.23 0.42 to-220 ixgh48n60c3 600 48 2.5 38 0.23 0.42 to-247 ixgh48n60c3d1 600 48 2.5 38 0.23 0.42 to-247 ixga48n60c3 600 48 2.5 38 0.23 0.42 to-263 ixgh60n60c3 600 60 2.5 55 0.42 0.33 to-247 ixgh60n60c3d1 600 60 2.5 55 0.42 0.33 to-247 ixgx72n60c3h1 600 72 2.5 55 0.48 0.23 plus247 ixgh72n60c3 600 72 2.5 55 0.48 0.23 to-247 600v genx3 tm (c 3) igbts s ummary table 600v genx3 tm (b3) igbts s ummary table c3-class n high speed igbts n up to 100khz the switching and conducton losses for the c3-class are optmized for switching frequencies up to 100khz. the c3-class performance improvements include up to a 12% decrease in thermal resistance for improved power handling and also include up to 22% lower turn-of energy per pulse (eof) for signifcantly lower switching losses versus prior generaton of high speed igbts. b3-class n medium speed igbts n up to 40khz the switching and conducton losses for the b3-class are optmized for up to 40khz. performance improvements were incorporated to yield up to 22% lower turn-of energy per pulse (eof) and 10% lower thermal resistance to improve power handling.
the fgure on the lef illustrates a general circuit topology of an inverter welding power source. this circuit topology is composed of four stages: a) rectfer stage, b) pfc & boost stage, c) power stage, and d) output stage. input power from a power grid enters the rectfcaton stage to be rectfed to a dc value and is processed via a power factor correcton boost converter. from there it enters the power stage which employs a full bridge inverter to convert the voltage back to ac at high frequencies typically from 50khz to 100khz. the ac signal is then stepped down via t1 transformer which then gets rectfed and smoothed out at the output stage. the fgure on the right illustrates an ac motor drive that utlizes a resonant dc link inverter. a resonant link (l1, c2) is afxed to the dc bus line of a pulse width modulaton inverter. the resonant link is then excited and maintains resonance through the control of the igbts in a way that the resonatng dc voltage bus frequently reaches zero volts. the igbts are turned on and of at zero voltage and are synchronized to match the zero voltage crossings to achieve the desired low switching loss. an actve clamp circuit (q7, c1) is added to clamp down unwanted overshoot when the dc inverter current decreases abruptly caused by the switching behavior of the igbts. c2 motor q1 q2 q3 q4 q5 q6 q7 c1 3-phase ac gate drive controller vs l1 c1 q2 q3 q4 q5 d1 d3 d2 d4 q1 d5 d6 d7 r1 c2 c3 r2 c4 c5 230vac rectifier power factor correction boost converter power stage full bridge inverter step down transformer output stage vout+ work clamp pfc controller gate drive controller l1 l2 www.ixys.com pb60igbta3b3c3 1.4 january 2009 mult-process high frequency inverter welder ac motor drive (resonant dc link inverter) power inverters ? uninterruptble power supplies ? motor drives ? switch mode power supplies ? power factor correcton circuits ? welding machines ? lamp ballasts ? optmized for low switching & ? conducton losses square rbsoa ? high current handling capability ? internatonal standard packages ? high power density ? low gate drive requirement ?
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